Four-color high-speed printing glue box linkage line-Main technical parameter:
| Project |
unit |
3200(Type 2800) |
| Wallboard Inside thickness |
mm |
3200mm |
| Paper feeding size |
mm |
1600×3000 |
| Effective printing |
mm |
1600×2800 |
| Minimum processing size |
mm |
400×600 |
| Printing plate thickness |
mm |
7.2 |
| Design speed |
sheets/min |
220 |
| Economic speed |
sheets/min |
180 |
| main motor power |
KW |
30kw |
| Total power |
KW |
30 |
| weight |
T |
~25 |
| Color accuracy |
mm |
±0.5 |
| Die cutting accuracy |
mm |
±1.5 |
1.Paper feeding unit (independent leading edge paper feed)
Machine clutch:
-The electric control machine is equipped with an alarm bell when it is clutched, and the bell will continue to sound during travel to ensure the safety of the operator.
-The transmission shaft is equipped with a friction clutch to avoid misoperation and damage to the machine.
-Pneumatic interlocking device.
-The main motor adopts frequency conversion motor, frequency conversion control, energy saving, stable start, with motor start protection device.
Leading edge paper feeding system:
-Auxiliary suction paper feeding, fan 7.5KW, according to the different bending conditions of the cardboard, the air volume can be adjusted to ensure smooth paper supply.
-The die-cutting section is equipped with an interlock control switch to control the emergency stop feeding.
-The cylinder is used to lift and drop the paper, and the action is quick and labor-saving.
-The leading edge roller paper feeding system can greatly improve the paper feeding stability of curved cardboard.
-Manually adjust the position of the left and right side baffles, manually adjust the gap of the front baffle, and electrically adjust the position of the rear baffle box.
-Paper feed counter, set and display production quantity.
Dust removal device:
-Brush dust removal device in the paper feed section can remove impurities on the printed surface of the cardboard and improve the printing quality.
Paper feed roller:
-The outer diameter of the upper roller is ¢140mm.
-Solid steel, wrapped with wear-resistant rubber, and do balance correction.
-Lower roller ¢156mm embossed hard chrome plated, and do balance correction.
-Manual adjustment of the feed roller gap dial, the adjustment range is 2 ~ 11mm.
Automatic zero return device:
-The paper feed section, printing section, and slotting section are automatically reset to zero.
2.Printing unit
Printing roller (plate roller):
-The outer diameter is ¢530mm.
-The surface of the steel pipe is ground and hard chrome plated.
-Balance correction, stable operation.
-Fixed ratchet shaft.
-Full version hanging board slot, suitable for 10mm×3mm hanging board.
-Loading and unloading the printing plate, the electric control of the foot switch is positive and negative.
Pressing roller:
-The outer diameter is ¢176mm.
-The surface of the steel pipe is ground and hard chrome plated.
-Balance correction, stable operation.
-Manually adjust the gap dial of the printing press, the adjustment range is 0 ~ 12mm.
Paper feed upper and lower rollers:
-Upper roller: outer diameter is ¢87mm thick-walled steel tube with three paper feeders.
-Lower roller: outer diameter of ¢154.8mm thick-walled steel tube, surface grinding, hard chrome plating.
-Manually adjust the gap dial of the paper feed roller, the adjustment range is 0~12mm.
(2 sets of anilox rollers, 2 sets of ceramic rollers):
-The outer diameter is ¢215mm.
-The surface of the steel pipe is ground, pressed with netting and hard chrome plated.
-Balance correction, stable operation.
-The number of meshes is 200 mesh, 220 mesh, 250 mesh and 280 mesh.
-Cooperate with pneumatic pressure automatic lifting device of paper feeding system. (The anilox roller descends to contact the printing plate when feeding paper, and the anilox roller rises to separate from the printing plate when feeding is stopped)
-The anilox roller is equipped with a wedge-type overrunning clutch, which is convenient and quick when distributing ink and washing ink.
Rubber roller:
-The outer diameter is ¢200mm.
-The surface of the steel pipe is wrapped with wear-resistant rubber, and the balance is corrected.
-Special grinding of high and medium rubber, good ink transfer effect.
Phase adjustment mechanism:
-Planetary gear structure.
-Electric digital 360° adjustment of printing phase. (Adjustable during operation and stop)
-Manually adjust the horizontal position, and adjust the distance by 10 mm.
Ink supply:
-Air-pressure diaphragm pump, stable ink supply, simple operation and maintenance.
-Ink filter screen to filter impurities.
-Plastic ink tank.
Printing phase fixing device
-Cylinder brake mechanism.
-When the machine is separated or the phase is adjusted, the brake mechanism restricts the rotation of the machine and maintains the fixed point of the original gear position.
3.Die-cutting unit (free version dual-use structure)
Die roller (lower roll)
-Outside diameter 487mm (without die).
-The surface of cast steel is polished and hard chrome plated.
-Balance correction, increase the running stability.
-The distance between the screw holes of the knife mold fixing screw is 100 mm × 100 mm.
-Applicable die height is 25.4mm.
Rubber roller (upper roller)
-The outer diameter is ¢434.2mm.
-The surface of cast steel is polished and hard chrome plated.
Balance correction, increase the running stability.
-Manually adjust the gap with the cutter roll.
-The thickness of the rubber pad is 8 mm (outer diameter 404.9 mm), and the width is 250 mm.
-Mechanical horizontal 60mm swimming device, die-cutting equalizer automatically compensates linear speed, which can make die-cutting rubber pad wear evenly and prolong service life.
Phase adjustment mechanism
-Planetary gear structure.
-Die-cut phase electric digital 360° adjustment. (Adjustable during operation and stop)
Quadruple knife
-The die-cutting roller is equipped with four knife rings, and the box height and length and width are manually adjusted simultaneously; the operation is simple and durable, and the cost of the knife die is saved to the greatest extent.
(transmission gear)
-The transmission gear is made of 40Cr high-quality steel after heat treatment and grinding. It runs smoothly, with low noise and stable transmission.
-The shaft tooth connection uses a keyless connection to ensure long-term printing registration and easy maintenance.
Computer Control unit
-The electrical appliances of the whole machine adopt well-known brands: color touch screen (human-machine interface) is adopted.
-Reset to zero, preset position and automatic register function of the whole machine: printing, slotting phase reset and preset, to ensure that all the ink is printed when the first board is printed 2 pieces of cardboard are basically adjusted in place, which can compensate for errors during operation.
-Memory reset function: This function can be used when the printing plate needs repairing or wiping, and it will automatically reset after repairing or wiping, without adjustment.
-Order phase storage function: 999 order phase storage can be stored. After the stored order, the device automatically memorizes the phase position of the printed version. When the stored order is activated next time, after the version is placed, the stored order is called, and the device will automatically adjust to the correct position in the memory, which greatly saves the adjustment time for order replacement. (Customer option)
-Unique pre-laying paper feeding function.
2800 high-speed glue box linkage line-Workflow:
The design and manufacture of the 2800 automatic carton gluing machine conform to printing, die-cutting, folding, gluing and stacking. It has the ability to carry, apply glue, fold, and form several layers automatically. It adopts PLC control, touch screen operation and pre-storage and management of orders. Its high-speed production capacity, fast-changing orders and good stability can meet the shorter and shorter delivery cycle requirements of our carton customers.
Features of this machine:
1. This machine adopts the design concept of South Korean Qinglong Company. It is the only company that uses three sets of wall panels to fix the folding arm, so that the folding arm is stable and does not vibrate.
2. Folding belts use separate power, and each group of belts is driven by a separate motor, which can extend the life of the belt and reduce the tension of the belt.
3. This machine adopts vacuum absorption and conveying cardboard to ensure the stability and correction function of cardboard during operation.
4. Three lines of crimping devices are installed in the folding part to compensate for the false crimping of the printing press, and to solve the scissors difference of the paste box.
5. The paste head is glued with rollers.
6. The computer automatically changes orders, automatically saves orders and other functions.
7. The counting and discharging part adopts the straight-out paper discharging method, and the transmission distance is reduced, which is suitable for small cartons.
8. The discharging part adopts a direct-push paper discharging method, which solves the problem of the traditional hook discharging and the small cardboard collapsing.
9. The printing unit and the box gluing unit can realize the differential speed linkage. The total width of the cardboard can be input, and the gluing belt can automatically track. The minimum distance between the cardboard and the cardboard is 5-10cm to reduce the speed of the belt, increase the speed of the glue and reduce the error Necessary belt wear.
Automatic double-head baler strapping machine
The fully automatic double-head baler is a brand-new automatic product developed by our company by introducing Taiwanese technology, reintegrating the design and researching and developing. Using a number of advanced technologies, we take high automation, high precision, high speed, high reliability and safety as our development direction. So that users can really get energy saving and high efficiency. The whole machine is controlled by a PLC system, with reliable operation, simple, fast and precise adjustment for order change.
Features:
1. The operation is simple, the maintenance is convenient, the safety is no need for experience, and the power can be turned on.
2. Cost saving. (The cost of using PE tape is 1/4 of the cost of PP tape)
3. This machine can be customized for automatic box gluing machine, automatic glue nailing machine, semi-automatic box nailing machine, and other equipment.
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